Common Structural Problems and Their Solutions

Structural integrity is the backbone of any building, ensuring safety and longevity. However, over time, various factors such as weather conditions, material fatigue, and poor construction practices can lead to structural problems. Identifying these issues early and addressing them with the right solutions is crucial. In this blog, we will discuss some common structural problems/ symptoms and their solutions, highlighting how Drychem products can help you maintain and restore your building's structural integrity.

1. Honeycomb

Problem:

Honeycomb in concrete refers to voids or cavities left in the hardened concrete. This issue can arise due to an improper mix, leakage in shattering, improper compaction, and dense rebar arrangements etc. If left untreated, honeycomb can lead to further deterioration with weathering and time, compromising the building's stability and life.

Solution:

- Use grout, repair mortar, or micro concrete to fill and seal the honeycomb according to their intensity.

- Drychem’s Repair Mortar, Grout, and Micro Concrete are excellent choices for this purpose. These products provide a durable and flexible solution that prevents water ingress and further damage, filling holes and voids in concrete and masonry structures.

- Available options at Drychem include:

  - Repair Mortar: 40, 50, 60, 70

  - Micro Concrete: 40, 45, 50, 60, 70

  - Non-Shrinkage Grout: 50, 65, 75

2. Cracks in Concrete

Problem:

These can happen due to multiple factors, including temperature changes, shrinkage while curing, poor construction or overloading of the structure and, more reasons. Cracks can range from small fissures to large gaps or chasms. If ignored, these cracks give rise to serious issues later, through entering weathering into member, like water seepage, corrosion of steel reinforcement, and eventually structural failure.

Solution:

- Use repair mortar, micro concrete and Non- shrinkage Grout to fill and seal the cracks based on their size.

- Drychem’s products provide a durable and flexible solution that prevents water ingress and further damage, ideal for filling cracks in concrete and masonry structures.

Available options at Drychem include:

  - Repair Mortar: 40, 50, 60, 70

  - Micro Concrete: 40, 45, 50, 60, 70

- Non-Shrinkage Grout: 50, 65, 75

3. Weak and Worn-Out Structural Members 

Problem:

Over time, structural members can become weak and worn out due to heavy load, weathering, abrasion, and unsuitable and non-sustainable materials. This can lead to uneven surfaces and potential safety hazards.

Solution:

Address cracks and settling issues with high-strength materials like Micro Concrete and Repair Mortar. Micro Concrete is a shrinkage-compensated material perfect for repairing damaged concrete sections, ensuring seamless integration with the existing structure.

Enhance the surface hardness of concrete floors using Non-Shrinkage Grout and Floor Hardener. Drychem’s Floor Hardener boosts resistance to abrasion and impact, making it ideal for industrial and commercial floors exposed to heavy loads and traffic.

Available options at Drychem include:

• Micro Concrete: 40, 45, 50, 60, 70 & Non – shrinkage Grout & Floor Hardner 

4. Joint Deterioration    

Problem:

Expansion and contraction of buildings cause joints to deteriorate, resulting in gaps and fissures between structural elements.

Solution: 

 Use non-shrinkage grout to fill voids and gaps without shrinking. Non-shrinkage grout is essential for achieving precise and stable joints in structural elements and is commonly used for anchoring machinery, filling voids under equipment, leveling concrete surfaces, and stopping water leakage through concrete members.

Drychem’s range of non-shrinkage grout provides total shrinkage compensation and maximum overall support.

Available options at Drychem include:

  - Repair Mortar: 40, 50, 60, 70

  - Micro Concrete: 40, 45, 50, 60, 70

  - Non-Shrinkage Grout: 50, 65, 75

Conclusion

Maintaining the structural integrity of your building requires proactive measures and the right solutions. By addressing common structural problems promptly, you can prevent further damage and ensure the safety and longevity of your structure. Drychem offers a range of high-quality products designed to tackle these issues effectively. Whether you’re dealing with cracks, weak floors, structural distress, or voids in concrete, Drychem has the solutions you need to restore and protect your building. Don’t wait for minor issues to escalate into major problems. Invest in quality repair and maintenance products today to keep your building in top condition for years to come.

For more information on our products, visit www.drychem.com